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Predictive detection solutions - List of Manufacturers, Suppliers, Companies and Products

Predictive detection solutions Product List

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Vibration diagnosis-based anomaly detection solution

Predictive diagnosis of motor machine conditions, an economical equipment monitoring tool! Quickly identify abnormal equipment among a large number of machines.

The S.M.A.R.T. Kit is a non-destructive design machine equipment monitoring assistance system that includes a compact IoT data collector, allowing for easy collection of vibration, temperature, and humidity data. Users can monitor the operating conditions of various equipment, such as motors, intuitively and quickly in real-time using the "DecayRate," a unique vibration fluctuation index developed by SmartTag, to check the health status of the equipment. Additionally, it helps determine whether issues in the manufacturing process or production site are affecting product quality, serving as an excellent support tool for early diagnosis of machinery and production testing. 【Features】 ■ Quickly assess equipment condition using the unique vibration fluctuation index "DecayRate" built into the FogBox ■ Compact, lightweight, and easy to install ■ Equipped with rich IT functionalities, offering various features at no additional cost ■ Integrated three-in-one sensor for vibration, temperature, and humidity ■ Wireless connectivity via Bluetooth BLE and Wi-Fi *For more details, please download the PDF or feel free to contact us.

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  • Other security and surveillance systems

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Visualize the condition of pumps, motors, and more! Component anomaly detection AI solution.

Visualize rotating parts with easy installation! Prevent equipment failure losses.

Manufacturing equipment and utility facilities that are essential to the production line often use rotating parts, and the frequency of maintenance remains high, placing a significant burden on maintenance management. In response to our customers' requests to "improve maintenance levels," our company will expand our support for rotating parts with our existing concepts of "easy retrofitting," "a safe communication network that allows for reliable data utilization," and "affordable pricing to get started." 【Applications】 - Manufacturing equipment on production lines - Process automation - Industries where numerous devices are maintained in locations away from the office You can visually inspect the condition on-site during patrols and monitor remotely from the office. This helps prevent significant losses caused by equipment failures between patrols. *For more details, please view the catalog available for PDF download.

  • Other operation management software

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Anomaly Detection AI Solution "Invariant Analysis Technology"

For predictive maintenance of equipment. Collecting and analyzing large amounts of sensor data, AI automatically detects "something different."

NEC's "Invariant Analysis Technology" is a technology that enables safe and efficient system operations by automatically learning and monitoring system behavior and detecting signs of anomalies. The "Invariant Analysis Technology Solution" we offer is packaged to make it easier for customers to implement this technology, combining AI software with a fanless industrial box PC that has high environmental resistance. AI analyzes control and operational data from plants and equipment, automatically extracting and visualizing the "invariance" that exists between sensors. This clarifies the movements of equipment, which can be difficult for even skilled technicians to grasp, allowing for the extraction of operational characteristics without overlooking any details. [Features] - Provides AI software and hardware in one package - No need for threshold settings for sensor data or reconfiguration when equipment changes - Monitors invariance as a correlation line rather than points, enabling early detection of signs of malfunctions and identification of the root cause - Contributes to the efficient operation and maintenance of production lines, plants, and infrastructure equipment *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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  • Analytical Equipment and Devices
  • Embedded Board Computers

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Visualizing the condition of the guide! Linear motion component anomaly detection AI solution.

Visualizing the condition of linear motion components such as LM guides, ball screws, and actuators. Reducing equipment failure losses through AI diagnostics.

"OMNl edge" is a system that visualizes the condition of parts numerically by simply attaching sensors to them. It can be easily retrofitted to equipment that is already in operation. <This system solves the following problems> ■ Maintenance relies on the experience and intuition of skilled workers ■ Although implemented with TBM (Time-Based Maintenance), it tends to be over-maintained ■ Want to introduce IoT, but costs are too high ■ Sudden failures, etc. <Applicable parts and equipment> ◎ LM guides ◎ Ball screws ◎ Actuators ◎ Machine tools ◎ Injection molding machines ◎ Robot transport platforms ◎ Packaging machines ◎ Equipment operating in tough environments, etc. 【Features】 ■ By understanding the condition of linear motion components' damage and lubrication in numerical terms, decision-making is not dependent on individuals ■ Detects signs before failure. Prevents sudden breakdowns and reduces costs and labor hours ■ Notifies responsible personnel of abnormalities in parts via email ■ Achieves reduction in inventory management costs and improvement in equipment operating rates ■ Supports smooth execution of production plans ■ Comprehensive support for Before/After *For details, please refer to the catalog available for download in PDF format.

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Improving overall equipment efficiency and reducing losses!

Aren't there many things you want to tackle, such as equipment failures on the production floor and improving the efficiency of human work? We can solve those problems with 'OMNIedge'!

The predictive detection AI solution 'OMNIedge' is designed to reduce losses in production sites and contribute to maximizing Overall Equipment Effectiveness (OEE). It addresses the following concerns in production environments: 【Disruption of human work】 - Management losses - Motion losses 【Disruption of equipment efficiency and operational levels】 - Failure losses - Setup and adjustment losses - Tool change losses 【Obstacles to efficiency】 - Yield losses - Energy losses To tackle these challenges faced by the manufacturing industry, THK offers assistance through retrofitted IoT solutions. *For more details, please download the PDF or contact us.

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